Flange Spreader
Mechanical and hydraulic wedge spreaders for controlled flange separation.
Flange & Alignment
Flange &
Alignment Tools
ToughTorq flange tools support controlled flange separation, alignment, lifting, gasket replacement, valve service, and shutdown maintenance. The range includes mechanical and hydraulic wedge spreaders, integral spreaders, mini-gap and zero-gap tools, alignment tools, and compact hydraulic lifting devices.
Flange Spreading
Flange Alignment
Tool Families
Spreading, alignment & lifting
Integral Hydraulic Flange Spreader
Self-contained hydraulic spreaders that do not require an external pump and hose.
Hydraulic Spreader
Compact single-acting spreaders for confined and long-stroke separation work.
Hydraulic Flange Spreader
Adjustable hydraulic flange spreaders for a range of stud and flange sizes.
Hydraulic Lifting Device
Compact vertical hydraulic lifting tool for restricted access.
Mini-Gap Flange Spreader
2 mm tip-clearance spreading for restricted flange gaps.
Flange Alignment Tool
Mechanical and hydraulic tools for linear and rotational flange alignment.
Zero-Gap Hydraulic Flange Spreader
Expanding-socket hydraulic spreaders for little or no initial flange gap.
Technical Data
Verified flange-tool specifications
Model data is maintained from the ToughTorq manufacturer tables. Open a tool family below to review capacity, access requirements, spread or separation range, weight, and hydraulic pressure.
Flange Spreader (4 models)
| Model | Operation | Capacity / Force | Access / Tip Clearance | Spread / Separation | Weight | Working Pressure |
|---|---|---|---|---|---|---|
| FSM-8 | Mechanical | 8 ton | 0.24 in | 3.19 in | 14.3 lb | Mechanical |
| FSM-16 | Mechanical | 16 ton | 0.24 in | 3.19 in | 28.7 lb | Mechanical |
| FSH-14 | Hydraulic | 14 ton | 0.24 in | 3.19 in | 15.4 lb | 10,153 psi |
| FSH-28 | Hydraulic | 28 ton | 0.24 in | 3.19 in | 30.9 lb | 10,153 psi |
Integral Hydraulic Flange Spreader (2 models)
| Model | Operation | Capacity / Force | Access / Tip Clearance | Spread / Separation | Weight | Working Pressure |
|---|---|---|---|---|---|---|
| FSC-15 | Integral hydraulic | 15 ton | 0.24 in | 3.19 in | 22 lb | 10,153 psi |
| FSW25TI | Integral hydraulic | 24 ton | 0.24 in | 4.07 in | 30.9 lb | 10,153 psi |
Mechanical Flange Spreader (1 models)
| Model | Operation | Capacity / Force | Access / Tip Clearance | Spread / Separation | Weight | Working Pressure |
|---|---|---|---|---|---|---|
| FSW14TM | Mechanical | 14 ton | 0.24 in | 4.07 in | 28.7 lb | Mechanical |
External Hydraulic Flange Spreader (1 models)
| Model | Operation | Capacity / Force | Access / Tip Clearance | Spread / Separation | Weight | Working Pressure |
|---|---|---|---|---|---|---|
| FSW25TE | Hydraulic | 24 ton | 0.24 in | 4.07 in | 33.1 lb | 10,153 psi |
Hydraulic Spreader (3 models)
| Model | Operation | Capacity / Force | Access / Tip Clearance | Spread / Separation | Weight | Working Pressure |
|---|---|---|---|---|---|---|
| WR-5 | Hydraulic Spreader | 1 ton | 0.35 in | 3.7 in | 5.1 lb | 10,153 psi |
| WR-15 | Hydraulic Spreader | 0.75 ton | 1.26 in | 11.5 in | 24.9 lb | 10,153 psi |
| WR-13 | Hydraulic Spreader | 1.5 ton | 0.98 in | 3.7 in | 26.5 lb | 10,153 psi |
Hydraulic Flange Spreader (2 models)
| Model | Operation | Capacity / Force | Access / Tip Clearance | Spread / Separation | Weight | Working Pressure |
|---|---|---|---|---|---|---|
| FS-56 | Hydraulic Flange Spreader | 5 ton | — | — | 25.4 lb | 10,153 psi |
| FS-109 | Hydraulic Flange Spreader | 10 ton | — | — | 39.7 lb | 10,153 psi |
Hydraulic Lifting Device (1 models)
| Model | Operation | Capacity / Force | Access / Tip Clearance | Spread / Separation | Weight | Working Pressure |
|---|---|---|---|---|---|---|
| LW-16 | Hydraulic Lifting Device | 16 ton | 0.39 in | 3.19 in | 19.8 lb | 10,153 psi |
Mini-Gap Flange Spreader (1 models)
| Model | Operation | Capacity / Force | Access / Tip Clearance | Spread / Separation | Weight | Working Pressure |
|---|---|---|---|---|---|---|
| MS7TM | Mechanical | 6.8 ton | — | 0.08–1.06 | 26.5 lb | Mechanical |
Flange Alignment Tool (4 models)
| Model | Operation | Capacity / Force | Access / Tip Clearance | Spread / Separation | Weight | Working Pressure |
|---|---|---|---|---|---|---|
| FA1TM | Mechanical | 1 ton | 0.63 in | — | 6.6 lb | Mechanical |
| FA4TM | Mechanical | 4 ton | 0.95 in | — | 19.8 lb | Mechanical |
| FA9TM | Mechanical | 9 ton | 1.24 in | — | 35.3 lb | Mechanical |
| FA9TE | Hydraulic | 9 ton | 1.24 in | — | 35.3 lb | 10,153 psi |
Zero-Gap Hydraulic Flange Spreader (2 models)
| Model | Operation | Capacity / Force | Access / Tip Clearance | Spread / Separation | Weight | Working Pressure |
|---|---|---|---|---|---|---|
| TT-ZG13TE | Hydraulic | 13 ton | — | 4.53 in | 88.2 lb | 10,153 psi |
| TT-ZG15TE | Hydraulic | 15 ton | — | 3.94 in | 99.2 lb | 10,153 psi |
Tool Selection
Match the tool to the flange and access condition
Spreader and alignment selection depends on insertion gap, required force, flange thickness, bolt-hole diameter, available clearance, alignment direction, and whether mechanical or hydraulic operation is preferred.
Flange size
Initial access gap
Required spreading force
Maximum spread
Bolt-hole diameter
Flange thickness
Available clearance
Mechanical or hydraulic operation
Application Notes
✓Insertion gap and flange geometry must fall within the selected tool's published working range.
✓Hydraulic power components must match the tool pressure rating and connection interface.
✓Alignment tools must match bolt-hole diameter, flange thickness, and required reaction force.
Hydraulic pumps
Hydraulic hoses
Quick couplers
Safety blocks
Application-specific flange accessories
Applications
Industrial flange maintenance
Pipeline maintenance
Refineries
Power generation
Chemical processing
Industrial plants
Valve replacement
Gasket replacement
Shutdowns and turnarounds
Downloads
Flange & alignment technical resources
Distribution
Find a ToughTorq distributor
Connect with the ToughTorq distribution network for flange-tool selection and technical support.
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Commercial support through JAM Torque
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