MC89
Battery
Compact battery-powered platform for elevated, obstructed, or difficult-to-reach valves.
Maximum System Torque
Up to 740 ft-lb
Portable Valve Actuation
Portable Valve
Actuator Systems
ToughTorq portable valve actuator systems combine a power platform, actuator head, valve adaptor, torque-reaction solution, and application-specific accessories. Selection should be based on required torque, valve geometry, access, operating environment, available utilities, and reaction strategy.
Water
Oil & Gas
Power Generation
Mining
Pulp & Paper
Petrochemical
Power Platforms
Select the drive platform
Choose the power source around the valve environment, access, available utilities, operating frequency, and required torque.
JA73
Battery
Battery-powered platform for demanding valves requiring controlled force and stable positioning.
Maximum System Torque
Up to 740 ft-lb
HL83
Pneumatic
Pneumatic platform for high-cycle valve operation and environments requiring a non-electric operating concept.
Maximum System Torque
Up to 740 ft-lb
PY68
Gas
Independent fuel-powered platform for remote environments and extended field operation.
Maximum System Torque
Up to 740 ft-lb
H2O KIT
Battery-based water-network kit
Portable kit configured for buried and underground water-distribution valves.
Maximum System Torque
Up to 630 ft-lb
Detailed variant data is being verified before publication.
Weight, free speed, dimensions, battery/runtime, air-consumption, and fuel-specific values vary by actuator variant. ToughTorq will publish those values only after the exact production variants are confirmed, rather than mixing data from different revisions.
System Architecture
Configure the system in five stages
01
Power
02
Head
03
Adaptor
04
Reaction
05
Options
Actuator Heads
Match the head to valve access
Straight Head
Straight actuator geometry for direct valve access.
Right-Angle Head
Right-angle configuration for restricted inline access; torque limits depend on actuator variant.
Standard-Duty Banjo Head
Hollow/banjo head for compatible rising-stem valve applications; actuator-variant limits apply.
Heavy-Duty Banjo Head
Higher-capacity hollow/banjo head for compatible rising-stem valve applications; actuator-variant limits apply.
Valve Adaptors
Match the interface to the valve
Fixed Finger Adaptor
Fixed interface for compatible valve handwheel configurations.
Self-Centering Spoke Adaptor
Self-centering interface for handwheel spoke configurations.
Square Drive Adaptor
Socket-driven interface for square-drive valve operation.
Variable Valve Adaptor
Adjustable interface for varying handwheel and valve configurations.
Flat-Spoke Adaptor
Adaptor for compatible flat-spoke valve handwheels.
Tapered-Spoke Adaptor
Adaptor for compatible tapered-spoke valve handwheels.
Reaction Management
Control the reaction force
Reaction Arm
Reaction support for controlled portable valve operation.
Bipod
Supported reaction configuration for demanding valve positions.
Reaction Finger
Compact reaction interface for specific valve and access configurations.
Articulated Reaction Arm
Articulated reaction support for applications requiring flexible positioning.
Custom Mounting Flange
Made-to-order mounting interface for application-specific valve configurations.
Options & Accessories
Complete the operating package
Torque Limiter
Torque-control option used where the actuator/head combination requires an operating torque cap.
Extension
Extension component for applications requiring additional reach.
Air Hose
Air-supply hose for pneumatic PVA systems.
Counter
Revolution/counting option for supported actuator configurations.
Storage Case
Protective transport and storage case for PVA components.
Battery Pack
Battery power accessory for compatible battery-operated PVA systems.
Universal Joint
Angular-flexibility accessory for supported valve-operating configurations.
Safety Unit
Safety accessory for supported portable valve actuation configurations.
Compatibility
Published platform compatibility
Compatibility is not simply yes or no: several head combinations are supported only on specific actuator variants or below a defined torque limit. “Conditional” means the exact actuator variant and torque rating must be checked before configuration.
| Component | MC89 | JA73 | HL83 | PY68 | H2O KIT |
|---|---|---|---|---|---|
| Straight Head | Compatible | Compatible | Compatible | Compatible | Confirm |
| Right-Angle Head | Conditional | Conditional | Conditional | Conditional | Confirm |
| Standard-Duty Banjo Head | Conditional | Conditional | Conditional | Conditional | Confirm |
| Heavy-Duty Banjo Head | Conditional | Conditional | Conditional | Conditional | Confirm |
| Air Hose | Confirm | Confirm | Compatible | Confirm | Confirm |
| Battery Pack | Compatible | Compatible | Confirm | Confirm | Compatible |
Compatible
A published configuration exists for the platform.
Conditional
Variant, head rating, or torque limit must be checked.
Confirm
ToughTorq has not yet published enough information to approve the exact pairing.
H2O Water Network Kit
H2O is handled as a configured water-network package rather than as a general-purpose actuator/head platform. Its valve key, extension, socket, reaction equipment, battery configuration, and case should be selected from the dedicated H2O package data.
Benefits
Portable powered valve operation
Operator Safety
Reduce manual strain
Reduce physical effort and limit operator exposure during difficult or repetitive valve operations.
Equipment Protection
Controlled operation
Controlled torque helps protect valves and surrounding equipment during powered operation.
Productivity
Complete repetitive work faster
Portable powered operation can improve productivity across facilities and networks with many manually operated valves.
Downloads
Portable valve actuation resources
Distribution
Find a ToughTorq distributor
Connect with the ToughTorq distribution network for local product availability, system selection, and technical support.
Find a DistributorPurchase, Rental & Service
Commercial support through JAM Torque
For purchasing, rental availability, service, and application support in JAM Torque's supported market, continue to JAMTorque.com.
Visit JAM Torque →